{ Problem }: Multiple count/size products required unique carriers which stopped production to changeover.
{ Solution }: Easy to install buckets with removable inserts make changeover a breeze.
PACKAGING INDUSTRY
MULTIPLE COUNT PRODUCT CARRIER
{ Problem }: Needed a customized electronics enclosure for a robotic system that was cost-effective, functional, and aesthetically pleasing.
{ Solution }: 3D printed prototypes led to the design that Marketing wanted, that Purchasing bought, and engineering approved. Final part made of impact resistant polyurethane.
ROBOTICS
ENCLOSURE
{ Problem }: Meat processing equipment manufacturer required a suitable way to orient the product without damaging it and detect foreign material in product stream.
{ Solution }: Molding of a suitable food contact material that was flexible and compliant containing a metal detectable additive.
MEAT PROCESSING + PACKAGING
PRODUCT LEVELER
{ Problem }: Control of product debris through the transition from one conveyor system section to another.
{ Solution }: Tough and durable yet flexible polyurethane designed for easy change out and effective sealing.
FOOD PROCESSING
PARTICULATE SEAL BARRIER
{ Problem }: The original design required lengthy downtime, including chain removal, for product changeover.
{ Solution }: New design utilized color coding for each size and common permanent mounting feature to accommodate all products.
PACKAGING INDUSTRY
RAPID CHANGEOVER PUSHER MOUNT
{ Problem}: Multiple product sizes and counts required unique change parts.
{ Solution }: Molded carriers remain installed on the machine while replaceable buckets simply slide then snap into place. No tools or fasteners required.
PACKAGING INDUSTRY
QUICK CHANGEOVER PRODUCT CARRIER
{ Problem }: Optimal part design was not readily producible due to part profiles and geometry.
{ Solution }: Molded parts provided a seamless internal cavity for product contact and proved highly cost effective.
CONSUMER GOODS
FREE FLOAT PRODUCT CARRIER
{ Problem }: Problems with consistent nip sealing and drive tension.
{ Solution }: Omni created a semi-rigid urethane coating that allowed the roller to grip and drive the web while still providing enough support to create the required nip for sealing.
PACKAGING INDUSTRY
SEGMENTED NIP ROLL
{ Problem }: Complex shape and size part that must be durable, have good chemical and abrasion resistance while cost effective to produce.
{ Solution }: Molded polyurethane addressed all issues at a fraction of the cost of other options.
OIL INDUSTRY
FLUID SEPARATOR COMPONENT
{ Problem }: Highly abrasive applications for vibratory finishing and particle classification equipment in a wide array of sizes and configurations.
{ Solution }: Tough and durable polyurethane linings, customized to each unique set of requirements, that outlive any other lining option.
INDUSTRIAL FINISHING
VIBRATORY FINISHING MILL
