{ Problem }: Multiple count/size products required unique carriers which stopped production to changeover.

{ Solution }: Easy to install buckets with removable inserts make changeover a breeze.

PACKAGING INDUSTRY

MULTIPLE COUNT PRODUCT  CARRIER

 

{ Problem }: Needed a customized electronics enclosure for a robotic system that was cost-effective, functional, and aesthetically pleasing.

 

{ Solution }: 3D printed prototypes led to the design that Marketing wanted, that Purchasing bought, and engineering approved. Final part made of impact resistant polyurethane. 

ROBOTICS

ENCLOSURE

 

{ Problem }: Meat processing equipment manufacturer required a suitable way to orient the product without damaging it and detect foreign material in product stream.

{ Solution }: Molding of a suitable food contact material that was flexible and compliant containing a metal detectable additive.

MEAT PROCESSING + PACKAGING

PRODUCT LEVELER

 

{ Problem }: Control of product debris through the transition from one conveyor system section to another.

{ Solution }: Tough and durable yet flexible polyurethane designed for easy change out and effective sealing.

FOOD PROCESSING

PARTICULATE  SEAL BARRIER

 

{ Problem }The original design required lengthy downtime, including chain removal, for product changeover.

{ Solution }: New design utilized color coding for each size and common permanent mounting feature to accommodate all products.

PACKAGING INDUSTRY 

RAPID CHANGEOVER PUSHER MOUNT

PRODUCT LEVELER, hot dogs, sausage, meat sticks, material selection, metal detectable plastics, metal detectability, metal detectable resins, metal detectable polyurethane, packaging equipment, Metal Detection,
Electronics Enclosure, Custom Robotics, Material Testing, Control Housing, Pick and Place, End Effectors, EOAT, Custom Design, Safety
RA Jones Cartoner Bucket, coesia, horizontal cartoner, plastic, metal inserts, toolless changeover, quick change
RAPID CHANGEOVER PUSHER MOUNT

 

{ Problem}: Multiple product sizes and counts required unique change parts.

{ Solution }: Molded carriers remain installed on the machine while replaceable buckets simply slide then snap into place. No tools or fasteners required.

PACKAGING INDUSTRY

QUICK CHANGEOVER PRODUCT CARRIER

 

{ Problem }: Optimal part design was not readily producible due to part profiles and geometry. 

{ Solution }: Molded parts provided a seamless internal cavity for product contact and proved highly cost effective.

CONSUMER GOODS

FREE FLOAT PRODUCT CARRIER

 

{ Problem }: Problems with consistent nip sealing and drive tension. 

{ Solution }: Omni created a semi-rigid urethane coating that allowed the roller to grip and drive the web while still providing enough support to create the required nip for sealing.

PACKAGING INDUSTRY

SEGMENTED NIP ROLL

 

{ Problem }: Complex shape and size part that must be durable, have good chemical and abrasion resistance while cost effective to produce. 

{ Solution }: Molded polyurethane addressed all issues at a fraction of the cost of other options. 

OIL INDUSTRY

FLUID SEPARATOR COMPONENT

 

{ Problem }: Highly abrasive applications for vibratory finishing and particle classification equipment in a wide array of sizes and configurations.

{ Solution }: Tough and durable polyurethane linings, customized to each unique set of requirements, that outlive any other lining option.

INDUSTRIAL FINISHING

VIBRATORY FINISHING MILL

QUICK CHANGE PRODUCT CARRIER, Jones Cartoner Bucket, Molded Polyurethane, Coesia Cartoner, Horizontal Cartoning, Static Base, Interchageable Bucket
PRODUCT CARRIER, Accumulator, Conveyor, Robotic Loading, Cartoning, Cartoner, Unique Design, Precision Manufacturing, Tight Tolerances, Plastic, repeatability, repeatable, stackable
Segmented Nip Roll
PARTICULATE  SEAL BARRIER
VIBRATORY FINISHING MILL, MI Swaco, Sweco, Deburring Mills, Urethane Lining, abrasion resistant, COF, coefficient of friction,
FLUID SEPARATOR COMPONENT